
Prototyping Services
We offer multi-tier prototyping services ranging
from foam volume mockups, rapid 3D printing, engineering builds,
PCB prototyping, complete working appearance models
Rapid Prototyping
SLA Rapid Molding
SLS Powder Sintered Molding
Laser Cutting
CNC Machining
RTV Small-Lot Rapid Molding
Aluminum Injection Molding
Pressure Assisted Molding
Vacuum Forming Sand Casting
Sheet Metal Bending
EDM
FDM
SLA
ABS - Acrylonitrile Butadiene Styrene
PPA - Polyphthalamide
PC - Polycarbonate
PP - Polypropelene
PA - Polyamide Nylon
PA6 -Nylon
POM - Polyoxymethylene
PMMA - Polymethyl Methacrylate
EVA - Ethylene Vinyl Acetate
PE - Polyethelene
HDPE - High-density
Polyethylene Silica Gel
Materials in Process

We offer a wide range of prototyping finishes. From rough foam studies, camera ready appearance models to prototypes
built for agency testing and certifications
Types of Prototypes
Form Function Prototypes
These prototypes act as a surface design and size validation samples. These prototypes prove out the surface forms and volume design features of the concept. These tend to be the first physical samples of the 3D CAD or industrial design specification. 3D scanning can be applied at this stage to help develop surface engineering


Proof of Design Prototypes
"Engineering Builds"
These prototypes tend to act as function and fit tests for the new concept. Fit tests of electronics, mechanical components and general tolerances are proved out with this series of prototypes.
Aurora has extensive experience working with mechanical and electrical engineering teams




Production Quality Prototypes
These working appearance models can be used for marketing photography, tradeshows, hero samples for production, quality assurance, and standards certification samples of agency testing such as ETL, UL, CE, FCC

Soft Goods Prototypes
The prototypes validate wearable products, carrying storage devices and cut-and-sew built projects


